4 Axis CNC Milling Machine for Precision Foam Mold Making

A CNC foam router is a computer-controlled machine designed to carve, cut, and engrave various foam materials such as EVA foam, XPS, EPS, PU foam, and other soft composites. With the right CNC router bits for foam, it can cut cleanly without melting, tearing, or compressing the material—making it ideal for both industrial and creative applications.

Description of 4 Axis CNC Milling Machine for Precision Foam Mold Making

Our CNC foam router machine is specially designed for precise and efficient cutting of various foam materials, including EVA foam, XPS, EPS, and PU foam. Equipped with advanced spindle technology and optimized for foam processing, this CNC foam router delivers clean, smooth cuts without melting or tearing the material. Ideal for applications such as prototyping, custom packaging inserts, sculpture carving, and tooling, the machine supports a wide range of foam thicknesses and shapes. With compatible CNC router bits for foam and user-friendly control software, it offers unmatched accuracy and speed for both 2D and 3D foam cutting projects. Whether you need a reliable CNC router for EVA foam or a versatile foam cutter, this machine is the perfect solution for manufacturers, artists, and craftsmen seeking high-quality foam fabrication.

Features of 4 Axis CNC Milling Machine for Precision Foam Mold Making

  • Optimized for Foam Materials
    Special spindle speeds and motion systems designed for foam density, ensuring clean and tear-free edges.
  • Compatible with EVA, PU, EPS, and More
    Perfect CNC router for EVA foam, EPE foam, XPS, and other light-density materials.
  • Supports 2D & 3D Foam Carving
    Capable of both flat-panel cutting and complex 3D sculpting with multi-axis upgrades.
  • Precision Foam Cutting Tools
    Use specialized CNC router bits for foam to achieve clean, dust-free cuts even at high speeds.
  • Large Table Sizes Available
    Choose working areas from 1300×2500mm up to 2000×4000mm or custom sizes for large foam blocks

Specification of 4 Axis CNC Milling Machine for Precision Foam Mold Making

FeatureSpecification
Working Area1300x2500mm (custom sizes available)
Spindle Power3.0kW – 6.0kW air-cooled spindle
Max Travel Speed25,000 mm/min
Drive SystemServo / Stepper Motors (based on config)
Cutting ToolSpecial CNC router bits for foam
Supported FormatsG-code, DXF, STL, OBJ, etc.
Software CompatibilityArtCAM, Aspire, Fusion360, Rhino
Control SystemMach3 / DSP / Syntec (optional)

Application of 4 Axis CNC Milling Machine for Precision Foam Mold Making

Our CNC foam router machine is ideal for cutting and shaping various foam materials such as EVA foam, polyurethane foam, polystyrene (EPS), and rigid foam boards. It is widely used in industries like prototyping, custom packaging, signage, sculpture, and furniture manufacturing. Whether for producing detailed 3D foam models, foam inserts for protective packaging, or artistic foam sculptures, this machine ensures high precision, clean edges, and efficient processing—making it perfect for both industrial and creative foam fabrication needs.

Samples of 4 Axis CNC Milling Machine for Precision Foam Mold Making

The 4 Axis CNC Milling Machine is ideal for precision foam mold making in industries such as aerospace, automotive, packaging, and prototyping. It efficiently mills complex 3D shapes in materials like EVA, PU, and EPS foam, enabling fast, accurate production of high-quality molds for casting, tooling, and design prototypes.

FAQ of 4 Axis CNC Milling Machine for Precision Foam Mold Making

What types of foam materials can the 4 axis CNC milling machine handle?

It can machine various foams including EVA, polyurethane (PU), expanded polystyrene (EPS), and rigid foam boards commonly used in mold making.

How accurate is this CNC milling machine for foam mold production?

The machine typically offers positioning accuracy within ±0.03mm and repeatability around ±0.01mm, suitable for high-precision mold fabrication.

What software is compatible with the 4 axis CNC milling machine?

It supports popular CAD/CAM software like ArtCAM, Aspire, Mastercam, Fusion 360, and others that generate G-code for 4 axis machining.

What does “4 axis” mean in this foam mold making CNC milling machine?

The 4th axis adds rotational movement, allowing the machine to mill complex 3D shapes and contours, improving precision in mold making.

Can the 4 axis foam cutting machine handle both 2D and 3D milling tasks?

Yes, the 4 axis CNC machine is capable of both 2D profile cutting and intricate 3D sculpting, ideal for detailed mold designs.

Does this machine require special tooling for foam milling?

Yes, using specific foam router bits designed for smooth cutting helps achieve the best surface finish and reduces foam tear-out.

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